In the construction industry, achieving high - quality concrete with uniform mixing is crucial. This article delves into the intelligent control system of the AS - 2.6 self - loading mixer, aiming to provide in - depth insights into how it improves the uniformity of concrete mixing.
The intelligent control system of the AS - 2.6 self - loading mixer uses advanced sensors to monitor key parameters in real - time, such as the rotation speed of the mixer, mixing time, and material proportion. For example, it can accurately control the amount of each material, ensuring that the material ratio strictly adheres to the design requirements. By doing so, it can achieve a high - precision mixing process, which is difficult to achieve with traditional manual operation.
When comparing the intelligent control system with traditional manual operation, the differences are significant. In terms of discharge consistency, the intelligent control system can ensure that the quality of each batch of concrete is almost the same, with a discharge consistency rate of up to 95%, while the traditional manual operation may only reach 70%. Regarding the scrap rate, the intelligent control system can reduce the scrap rate to less than 5%, while the traditional method may have a scrap rate of 15 - 20%. Moreover, the intelligent control system significantly reduces the dependence on labor. A single operator can manage multiple machines, while traditional operation requires more manpower.
Rural construction often faces various challenges, such as small construction sites, rainy - season operations, and a shortage of labor. The intelligent control system of the AS - 2.6 self - loading mixer is highly adaptable to these scenarios. Its articulated frame can easily adapt to complex terrains, making it suitable for small - scale construction sites. Even in rainy - season operations, the intelligent system can adjust the mixing parameters in real - time according to the moisture content of the materials, ensuring the quality of the concrete. In the case of a shortage of labor, the intelligent control system can reduce the need for a large number of workers, improving work efficiency.
For users, a practical operation process is essential. The installation and commissioning of the AS - 2.6 self - loading mixer are relatively simple. It usually takes about 2 - 3 hours for a professional technician to complete the installation and commissioning. In addition, we provide a detailed guide for troubleshooting common problems. For example, if the system detects an abnormal material ratio, it will prompt the operator to check the material feeding device. If the mixing speed is abnormal, it may be due to a sensor failure, and the operator can follow the guide to replace the sensor.
Let's look at some real - world examples. In a rural housing construction project in a mountainous area, the use of the AS - 2.6 self - loading mixer with an intelligent control system increased the construction efficiency by 30%. The quality of the concrete was also greatly improved, reducing the number of reworks. In another small - scale infrastructure project, the intelligent control system reduced the labor cost by 25% and the material waste by 20%.
The AS - 2.6 self - loading mixer is not only efficient but also durable. Its intelligent control system has a long service life, and the maintenance cost is relatively low. The annual maintenance cost is about 10 - 15% lower than that of traditional mixers. This low - maintenance and high - durability feature makes it a cost - effective choice for long - term use.
You may wonder if you have ever encountered the problem of rework due to uneven mixing? Leave your comments below to share your experiences. If you are interested in learning more about how the intelligent control system can improve your construction efficiency and quality, click here to explore further.
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