5-Step Quick Calibration of Intelligent Mixer Weighing Module: A Practical Guide to Boosting Efficiency in Small and Medium Projects

In the realm of small and medium - sized construction projects, you may often encounter a series of challenges. Traditional concrete mixing methods are fraught with inefficiencies, presenting significant bottlenecks that impede project progress and inflate costs.

I. The Efficiency Bottlenecks of Traditional Mixing Methods

Let's take a closer look at the problems. First, inaccurate weighing is a persistent issue. Without precise measurement of raw materials, the quality of the concrete is inconsistent, leading to potential structural problems. Second, the slow loading process is a major time - waster. Manual loading of materials is not only labor - intensive but also time - consuming, which directly affects the overall construction speed. Third, the difficulty in discharging the mixed concrete can cause delays and even result in material waste.

II. AS - 3.5 Intelligent Mixer: A Targeted Solution

The AS - 3.5 intelligent self - loading concrete mixer is here to address these pain points. It comes equipped with a high - definition touch screen, which allows for easy operation and real - time monitoring of the mixing process. The automatic water supply system ensures accurate water dosage, which is crucial for the quality of the concrete. The hydraulic loading system significantly speeds up the loading process, and the 270° rotating tank makes discharging much easier and more efficient.

III. 5 - Step Calibration of the Weighing Module

One of the key features of the AS - 3.5 is its ability to calibrate the weighing module quickly. Here is a step - by - step guide:

1. Power - on Self - test: When you turn on the mixer, it will automatically perform a self - test to check the basic functions of the weighing module.
2. Zero - point Calibration: Ensure that the weighing module reads zero when there is no load on it. This step is essential for accurate subsequent measurements.
3. Standard Weight Verification: Place a standard weight on the weighing platform and compare the reading with the actual weight. Adjust the module if there is a deviation.
4. Multi - point Calibration: Calibrate the weighing module at multiple points to ensure accuracy across different load ranges.
5. Real - time Data Monitoring: Once the calibration is complete, monitor the real - time data during the mixing process to ensure that the weighing module is working correctly.

You can refer to the following flowchart for a more intuitive understanding of the 5 - step calibration process:

IV. Technical Principles and Practical Value

The AS - 3.5 intelligent mixer operates based on advanced sensor technology and hydraulic control systems. The sensors accurately detect the weight of the materials, and the hydraulic system ensures smooth and efficient operation of the loading and discharging processes.

In practical applications, this mixer can bring remarkable benefits. Real - world cases show that it can save more than 1 hour of working time per day, which directly reduces labor costs. Moreover, it can reduce material waste by more than 5%, which is a significant saving in the long run. In addition, the high - quality concrete produced by the accurate weighing and mixing process improves the overall quality of the construction project.

If you want to learn more about how to optimize the efficiency of small - scale concrete mixing, don't miss our Small Project Mixing Efficiency Optimization Manual PDF toolkit. It contains more in - depth knowledge and practical tips to help you make the most of your construction projects.

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